Model-5I Advanced Digital Force/Torque Indicator
The Model-5I Indicator is designed to work with a variation of Plug & Test® Force and Torque sensors or other strain gauge sensors by using a PTA Plug & Test® adapter.
With the different sensors the M5I is capable to measure tension. compression or torque in a large range of force or torque loads
The Model-5I has a sampling rate of 7000Hz, an accuracy of ±0,1% of full scale and a resolution of 1/5000, final accuracy depend on the sensor used
With an accessible navigation menu it is easy to make efficient use of the extensive features and configurable parameters of this Indicator.
The M5I Indicator is equipped with a memory up to 1000 measurements with statistical calculations, average force over time, external trigger modes and data output.
Data connectivity is provided through RS-232, Mitutoyo (Digimatic), USB or analog outputs.
The Digital Mark-10 Force/Torque Indicator model is available in a variation of 3 gauges and each compare largely with the similar numbered Force Gauge version.
The main difference is the use of a separate Plug & Test® sensors. One of the unique features of the Plug & Test® sensors is that they have their own PCB which stores the calibration and configuration data.
A Plug & Test® sensor can be switched to a different Indicator without the need for calibration or re-configuration.
The difference between the 3 Indicators can be found in the table below which shows the main specifications of each gauge type.
All gauges types are equipped with a rechargeable battery and a back lit display.
The indicators can be used for measuring tension, compression and torque depending on the type of sensor.
All Indicators come with MESUR® Lite data acquisition software.
MESUR® Lite tabulates continuous or single point data. One-click export to Excel allows for further data manipulation.
Mark-10 digital Indicators are versatile instruments, in a system with a Plug & Test® sensor they are combined with additional equipment to a purposely build test setup to perform the required tasks.
We are happy to assist you in finding the most suitable configuration for your needs. Please contact us for more information.
Features
- Interchangeable force and torque sensors through, separately sold, Plug & Test® technology
- Password protection for individual keys and calibration
- Sensor password protection, for preventing use of an unauthorized sensor
- High-speed 7.000 Hz sampling rate
- USB, RS-232, Mitutoyo, and analog outputs
- Large backlit graphic display
- 1.000-point data memory with statistics (min, max, mean, standard deviation) and outputs
- Live load bar graph with set point markers
- Programmable set points, with alarms and outputs
- Peak readings and set points always displayed
- Averaging mode - calculates average readings over time
- External trigger mode - for switch contact testing or remotely stopping display update
- Automatic data output via USB/RS-232
- 5 selectable units of measurement
- Configurable audio alarms and key tones
- CE and UKCA mark
The M5I Force / Torque Indicator is shipped as shown at left, and includes the following accessories:
- Carrying case
- USB cable
- AC adapter
- Battery
- Certificate of calibration without data
Force and torque sensors are available separately.
General information
Mark-10 M7I, M5I, and M3I indicators are used in combination with Plug & Test® sensors and can therefore accommodate numerous force and torque measurement requirements, from 1 N to 50 kN (0.25 to 10,000 lbF) of force, and from 7 Ncm to 550 Nm (10 ozFin to 5,000 lbFin) of torque.
Plug & Test® sensors can be used handheld or mounted to a fixture or test stand for more accurate and repeatable testing results.
The sensors are separately calibrated therefore they can be disconnected from one indicator and connected to another without the need for re-calibration or re-configuration as this is stored in the PCB located inside the smart connector.
As an alternative to the Plug & Test® sensors a PTA/PTAF Plug & Test® adapter can be used to connect common strain gage-based load cells, force sensors, and torque sensors to Models M7I, M5I, and M3I indicators and Series F test frames. Sensor capacity and resolution is configured via an included software utility, which includes a library of common force capacities from 0,5 N to 4.000 kN (0.12 to 750,000 lbF), and torque capacities from 7 Ncm to 57.000 Nm (10 ozFin to 40,000 lbFft).
Accuracy
System accuracy is determined by the combination of Indicator and sensor combined. To determine the total system accuracy the accuracy value of the sensor is added to the value of the indicator.
As the Indicators have different accuracy values the total system accuracy may vary between the different indicator/sensor combinations. Indicator Model Accuracy M7I / M5I ±0,1% of full scale M3I ±0,2% of full scale.
Example 1 Model MR01-100 sensor with Model M5I Indicator MR01-100 ±0,15% of full scale + M5I ±0,1% of full scale = Total ±0,25% of full scale This translates into a fixed error of up to: 0,25% x 500 N = 1,25 N
Example 2 Model MR50-50Z sensor with Model M3I Indicator MR50-50Z ±0,35% of full scale + M3I ±0,2% of full scale = Total ±0,55% of full scale This translates into a fixed error of up to: 0,55% x 50 Ncm = 0,275 Ncm
Because accuracy is defined as a percentage of full scale, the fixed error is possible anywhere on the scale from 0 to the capacity. As such, this value represents an increasingly large error as percentage of reading towards the low end of the scale. It is, therefore, recommended that a sensor is selected with capacity as close as possible to the expected load. The resolution may be different for some sensors depending on whether a M7I, M5I, or M3I indicator is being used. For example, a Series R01 force sensor will display finer resolution when connected to a M5I indicator than when connected to a M3I indicator.
Dimensions
Model-5I forge/torque indicator
All dimensions are noted in Inches with metric sizes in (mm) behind.
| Model-7I | Model-5I | Model-3I | |
|---|---|---|---|
| Accuracy (% of full scale + sensor) | ±0,1% | ±0,1% | ±0,2% |
| Sampling rate | 14.000 Hz | 7.000 Hz | 2.000 Hz |
| Resolution | up to 1/2000, depending on sensor | up to 1/2000, depending on sensor | 1/1000 |
| Units of measurement | 7, including coefficient of friction unit and user-defined unit | 5 | 3 |
| Compability with Mark-10 sensors via Plug & TestTM Technology | Yes | Yes | Yes |
| Data outputs | USB, RS-232, Mitutoyo, analog | USB, RS-232, Mitutoyo, analog | USB |
| - RS-232 | Configurable up to 115.200 baud. Automatic output available up to 250 Hz. Includes Gauge Control Language 2 for full computer control. | Configurable up to 115.200 baud. Automatic output available up to 250 Hz. Includes Gauge Control Language 2 for full computer control. | No |
| - USB | Configurable up to 115.200 baud. Automatic output available up to 250 Hz. Includes Gauge Control Language 2 for full computer control. | Configurable up to 115.200 baud. Automatic output available up to 250 Hz. Includes Gauge Control Language 2 for full computer control. | Configurable up to 115.200 baud |
| - Mitutoyo (Digimatic) | Serial BCD suitable for all Mitutoyo SPC-compatible devices | Serial BCD suitable for all Mitutoyo SPC-compatible devices | No |
| - Analog | ±1 VDC, ±2% of full scale at capacity. | No | |
| - General purpose I/O | Three open drain outputs, one input. | Three open drain outputs, one input. | No |
| - Set points | Three open drain lines. | Three open drain lines. | No |
| Data capture & storage capabilities | Up to 5.000 data points | Up to 1.000 data points | No |
| Data memory deletion | Any individual data point, or clear all | Any individual data point, or clear all | N/A |
| Mesur Lite software included | Yes | Yes | Yes |
| Interface w/MESUR® gauge and MESUR® Lit | Full communication | Full communication | Single point or continuous data output only |
| ASCII command set for external communication | Full command set | Full command set | “?” command only (for continuous or individual data point output) |
| Interface with ESM303 test stands | Yes | Yes | No |
| Statistical calculations and output to PC | Max, min, mean, std. dev., number of readings, with output | Max, min, mean, std. dev., number of readings, with output | No |
| Averaging mode | Yes with configurable storage, output and zero functions | Yes | No |
| 1st / 2nd peak detection* | Yes | No | No |
| Set points (for pass / fail indication) | Yes, with high / low indicators, markers on analog bar graph, and outputs | Yes, with high / low indicators, markers on analog bar graph, and outputs | Yes, with high / low indicators, markers on analog bar graph, no output |
| Peaks and analog load bar always shown on display | Yes | Yes | Yes |
| External trigger mode | Yes, with auto stop option on motorized test stands | Yes | No |
| Break detection* | Yes | No | No |
| stop travel of motorized test stand | Yes | No | No |
| Programmable footswitch command string | Yes | No | No |
| Password Protection, for keys and calibration | Yes | Yes | No |
| Sensor password protection | Yes | Yes | Yes |
| Overload outputs, w/separate pins for each direction | Yes | Yes | Yes |
| Included items | Carrying case with AC adapter, rechargeable battery, and certificate of conformance | Carrying case with AC adapter, rechargeable battery, and certificate of conformance | Carrying case with AC adapter, rechargeable battery, and certificate of conformance |
Related Products
Model-3I Force/Torque Indicator
- Interchangeable force and torque sensors through Plug & Test® technology (sensors are sold separately)
- High-speed 2.000 Hz sampling rate
- Ultra-compact size
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Model-7i Advanced Force/Torque Indicator
- Interchangeable force and torque sensors through Plug & Test® technology (sensors are sold separately)
- High-speed 14.000 Hz sampling rate
- Continous data capture of up to 5.000 data points, at up to 14.000 Hz, downloadable to a PC
- 5 units of measurement, plus Coefficient of Friction and user-defined unit with configurable name
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Test stand with IntelliMESUR® F105 / F305 / F505 / F505H
- Integrated Force Sensor: Provides a cable-free interface for the FS05 force sensor.
- Integrated Touchscreen Control Panel: For setting up, running, and analysing data via the IntelliMESUR® control panel.
- Integrated Motion Control and Data Collection: The Plug & Test® system allows seamless use of third-party load cells via the PTAF adapter.
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Test Stand with IntelliMESUR® F755 / F1505
- Test Creation Wizard: Simplify test setup with step‑by‑step guides that guarantee optimal results without complications.
- Integrated Motion Control and Data Collection: Enables precise control of displacement and real‑time data capture, enhancing test quality.
- Versatile Plug & Test® System: Compatible with load cells from other manufacturers via the PTAF adapter, expanding your measurement options.
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Accessories
R01 Series S-Beam Force Sensor
- Measures tensile and compressive forces
- Durable S-beam load cell
- Capacities available from 250 N to 50 kN
- Two threaded holes on each side
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R02 Series Sensor for Compression Force
- Button sensor with stainless steel construction
- For compressive loads of up to 50 kN
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R03 Series Smart sensor for tension and compression force
- Measures tensile and compressive forces
- Inline force sensor
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R04 Series Miniature S-Beam Force Sensor
- Measures tensile and compressive forces from 1N up to 500 N
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R50 Series Universal Torque Sensor with Jacobs chuck
- Unique Plug & TestTM connector holds all calibration and configuration data
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R51 Series Universal Torque Sensors for bi-directional torque testing
- Interchangeable chucks (order separately)
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R52 Series Torque Sensor for calibrating tools
- May be used for torque tool calibration or as a component of a torque testing system
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PTA PTA/PTAF Plug & Test Load Cell Adapter
- Compatible with strain gage-based load cells, force sensors, and torque sensors
- Program the adapter via USB or RS-232 through the indicator
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AC1004 Mounting Kit for 5I, 3I or TT03 to TS-Series Test Stands
- Mounting Kit for 5I, 3I or TT03 to TS-Series Test Stands
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AC1008 Table Top Stand for 5I, 3I or TT03
- For mounting the 5I, 3I or TT03 Series displays on a table
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Mesurgauge / Mesurgauge plus Load & Travel Analysis Software
- Sends data from a force or torque gauge and travel display to a PC for further analysis
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Specifications
| Accuracy: | ±0,2% of full scale ±1 digit + sensor |
| Sampling rate: | 7.000 Hz |
| Power: | AC or rechargeable battery. Multi-step low battery indicator is displayed, gauge shuts off automatically when power is too low. |
| Battery Life: | Backlight on: up to 7 hours of continuous use Backlight off: up to 24 hours of continuous use |
| Outputs: | USB / RS-232: Configurable up to 115.200 baud. Includes Gauge Control Language 2 for full computer control. Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices. Analog: ±1 VCD, ±0,25% of full scale at capacity. General purpose: Three open drain outputs, one input. Set points: Three open drain lines. |
| Configurable Settings: | Digital filters, outputs, automatic output (via USB/RS-232), automatic shutoff, default settings, averaging mode, external trigger, passwords, key tones, audio alarms, backlight, calibration |
| Safe overload: | 150% of full scale (display shows “OVER” at 110% and above) |
| Weight: | 0,3 kg (0.7 lbs) |
| Shipping weight | 0,3 kg (0.7 lb) |
| Included items: | Carrying case, universal voltage AC adapter, battery, quick-start guide, USB cable, resource CD (USB driver, MESUR® Lite software, MESUR® gauge DEMO software, and user's guide), NIST-traceable certificate of calibration. |
| Warranty: | 3 years (see individual statement for further details) |
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Availability: Available: 1 - 3 days, Delivery time: 1 - 3 weeks, special order request