WT-205 Manual Crimp Pull Tester
Important Note: The WT3-201E model has been discontinued and replaced by the WT-205.
The WT-205 is a manual crimp pull tester – also known as a crimp terminal pull tester – designed to accurately measure pull forces on cable terminals for both destructive and non-destructive testing. The manual lever mechanism allows forces up to 200 lbF (1,000 N) and ensures full compliance with UL, ISO, ASTM, SAE and MIL standards.
Key Features:
- High Capacity: Measures up to 1,000 N (200 lbF) using a smooth, ergonomic lever for manual operation.
- Accurate Display: Backlit graphical LCD shows both real-time and peak force values for clear data interpretation.
- Versatile Outputs: Includes USB, RS-232, Mitutoyo (Digimatic) and analogue outputs for seamless data collection.
- Integrated Memory: Stores up to 1,000 readings with automatic statistical analysis and averaging functions.
- Automatic Break Detection: Detects wire break automatically, saves and transfers peak values, and resets after each test.
- Adjustable Fixture: Supplied with a standard slotted plate for terminals up to 6.3 mm (AWG 3) and a self-adjusting wedge clamp.
- Custom Configuration: Programmable limits with green/red LED indicators and configurable audible alerts for quick quality checks.
Key Benefits:
- Standards Compliance: Meets UL 486A/B and other major international testing standards.
- Testing Efficiency: Reduces cycle time with automatic post-test saving and reset functions.
- Portability and Adaptability: Compact, ergonomic design suitable for benchtop or field testing across various wire sizes and insulation types.
Contact us for more information or to request a personalised quotation. Our technical team will help you configure the WT-205 to match your specific testing requirements.
Features
- Sampling rate: 7,000 Hz for accurate peak force capture.
- Password protection: Prevents unauthorised changes to test parameters.
- Mounting holes: Integrated for secure benchtop mounting.
The WT-205 Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
- Removable lever
- USB cable
- Battery
- AC adapter
- Manufacturer's Certificate of calibration (without data)
- Manual
- (Calibration Certificate with data - optional available)
| Function | Code | Description |
|---|---|---|
| Profiles | WF010 | Allows users to save and recall sets of test parameters, such as speed, pass/fail limits, measurement units, and more. Up to 500 profiles can be stored. |
| Date and time stamp | WF013 | Automatically applies a date and time stamp to each stored data point. |
| Complete options package | WFCOMP-205 | Includes all optional functions listed above. |
Any of these optional functions can be purchased at the time of order or activated later in the field through a simple software-based activation process. A complete options package is also available, providing all listed features at a discounted bundle price. **The tester is supplied in Demo Mode, during which all optional functions are enabled for 160 hours of operation.** |
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Dimensions
The WT-205 Manual Crimp Pull Tester features a compact, benchtop design ideal for production and laboratory environments. Its robust aluminium housing ensures stability during testing while maintaining a lightweight footprint for easy relocation.
- Overall length: 16.8 in (426.7 mm)
- Width: 7.0 in (177.8 mm) – 7.7 in (195.6 mm) including lever
- Height: 3.5 in (90.2 mm) – 4.7 in (118.4 mm) depending on lever position
- Base dimensions: 14.5 in (367.1 mm) × 5.5 in (138.4 mm)
- Mounting holes: Three 1/4-20 UNC-2B × 0.350 in deep threaded holes
- Weight (approx.): 6.5 kg (14.3 lb)
Thanks to its compact form factor, the WT-205 can be easily integrated into workstations or portable calibration setups without compromising test accuracy or operator ergonomics.
WT-205M Motorised Crimp Pull Tester
- Test profile compatibility: Stores up to 500 test setups for various applications (optional feature).
- Visual and audible indicators: Green/red LED lights and configurable alarms for tests with programmed limits.
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Accessories
Mesurgauge / Mesurgauge plus Load & Travel Analysis Software
- Sends data from a force or torque gauge and travel display to a PC for further analysis
More details
Specifications
| Capacity x Resolution: | 1000 x 0.5 N 1 x 0.0005 kN 200 x 0.1 lbF 3200 x 2 ozF 100 x 0.05 kgF |
| Accuracy: | ±0.2% of full scale |
| Wire diameter range: | 0.3 - 6,3 mm |
| Minimum sample length: | 53.3 mm, excluding termination |
| Maximum sample elongation: | 43,2 mm |
| Power: | AC adapter: 100-240VAC, 50-60 Hz, 0.3A, Battery: Rechargeable 8.4V NiMH Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage. |
| Battery Life: | Backlight on: up to 7 hours of continuous use Backlight off: up to 24 hours of continuous use |
| Sampling rate: | 7000 Hz |
| Outputs: | USB / RS-232: Configurable up to 115,200 baud. Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices. Analog: ±1 VDC, ±0.25% of full scale at capacity. Set points: Three open drain lines. |
| Safe overload: | 150% of full scale (display shows "OVER" at 110% and above) |
| Weight: | 7,3 kg |
| Shipping Weight: | 11 kg |
| Warranty: | 3 years |
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Availability: Available: 1 - 3 days, Delivery time: 1 - 3 weeks, special order request